The location of the cooler on the case or remote if you require pressure switches. This manual covers these differences so that this mistake will not happen to you. This is valve body works in model year transmissions and has the casting number 4237981 remanufactured gm 4l60e4l65e transmission valve body 2009up casting number 4237981 see more. Aisin aw tf80sc, tf81sc, tf60sn vw 09g oversized two. Product information and payment information is available simply. Split pdf files into individual pages, delete or rotate pages, easily merge pdf files together or edit and modify pdf files. Tf60sn 09m transmission assemblies brand new tf60sn 09m transmission core assemblies are now in stock. There are two little t20s and a bunch of large t30s. After transmission overhaul, replacement or valve body replacement, the shift adapts must be cleared to zero and then the vehicle must be driven for the tcm to relearn the new shift adapts.
According to the owner of the vehicle the transmission was only. Revmax has been offering high quality computer dyno tested valve bodies for almost a decade. Tf60sn 09g transmission oil valve body for volkswagen, find complete details about tf60sn 09g transmission oil valve body for volkswagen,tf60sn 09g transmission,oil valve body for volkswagen,transmission valve body from auto shift lever supplier or manufacturerguangzhou transpeed auto technology company limited. Aisin warner tf70sc 6 speed fwd electronic control peugeot, citroen 2006on kits kit overhaul kit precision. When the adjuster leaks, both clutch oil and fill rate are affected. Clutches k1, k2 and k3 transmit the engine torque to the planetary gear. Replace the complete valve body with a new one from your local vw dealership. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. The detailed steps below correlate to the quick guide steps.
Prop valve in outboard position with checkball and seal port on opposite side of casting. Sonnax adjusting clutch control valves on aisin fwd 6speeds. These kits involve boring the aluminum and installing sleeves and valves. Our pdf merger allows you to quickly combine multiple pdf files into one single pdf document, in just a few clicks. Valve body repair kits tf60sn secondary reg valve kit 109. If you are looking for a way to combine two or more pdfs into a single file, try pdfchef for free.
Aisin warner tf60sn, tf61sn, tf62sn, tf63sn, tf64sn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. This simple webbased tool lets you merge pdf files in batches. Select all consumables manuals tools diagnostic tools transmission tools valve body tools workshop. A skilled volvo technician or an experienced transmission tech can replace the valve body without removing the transmission from the car but its still an expensive repair. Tf60sn 09g transmission oil valve body for volkswagen buy. How to install a transgo tf3 manual valve body kit in a a. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Ensure all debris has been removed from valve bore and body. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. Always remove every valve from every bore for easier inspection figure 3. Use oe cover plates and screws to retain this valve train.
Brakes b1 and b2 and the freewheel multiply the engine torque at. Choose from a variety of file types multiple pdf files, microsoft word documents, microsoft excel spreadsheets, microsoft powerpoint. Toyota gm tiv atf approximate capacity, complete overhaul 7. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a.
Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. Accurate valve body identification is crucial as the styles do not interchange. Position s and the tiptronic shifting program for manual gear. This will resolve your flare concern if you do not have any other problems. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. After hooking up the manual and bolting the valve body back you want make sure the manual valve it hooked up to the shifter linkage. In addition to the auxiliary valve body itself, the case. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Then it is required to change the entire valve body. To correctly identify this valve body, you must determine.
First lets get a little background on these valve bodies and clutch control valves. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. Aisin warner experts with highly trained valve body technicians. Tr60sn vw 09d 6 speed rwd electronic control vw touareg. In a consequence there was a modification of transmissions with six steps which intended for installation together. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Transmission prts istructios aw tf60sn, tf80sc, tf. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. An inexpensive led pen works well to shed light on worn valve bores. Not sure if its right for your vehicle x5 20102011 l4 2. Valve body for aisin warner transmission tf80scaf40, find complete details about valve body for aisin warner transmission tf80scaf40, valve body for automatic transmission from other auto parts supplier or manufacturernewco autoline gmbh.
Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. Select all metal clad seals retainers seal ring kits. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. Valve body for aisin warner transmission tf80scaf40 buy. This used to be your only choice when you found a worn vw valve body. Valve body tocase bolts 18 ftlb fluid chart recommended capacities. We have atsg manual 09g txt, doc, djvu, epub, pdf forms. Valve body identification please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed. For tf80sc shift valve, reinstall and secure oe end plate. Aisin aw t ol a eq u i e d eq ir tf60sn tt ool helps cure.
The primary purpose was to provide smoother forward and manual low pullin engagements. I removed drain plug the the atf level plug and only 2. How to combine files into a pdf adobe acrobat dc tutorials. Vehicle model year speed engine mercedes a class 00 7 sp rawd l4 2. Install sonnax end plug and secure with oe retaining clip. There are certain criteria that must be met for the relearn to occur. This manual contains the procedures necessary to diagnose, rebuild andor.
One of the most complicated cases is the wearout of the valve body andor one of its irreplaceable components. Introducing the new aisinwarner 6speed most fordproduced transmissions only have a tap for checking line pressure, and maybe a tap for epc pressure. Several electronic switches, solenoids and sensors, as shown in figure 2, are working in conjunction with the vehicles pcm or. The t20s hold the valve body together and if you separate them you might loose checkballs and springs. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61. Information about rebuild transmission 09k,09g, 09 aw tf 60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. Remove 11 bolts to access valves retained under the two rear valve body covers figure 6. Transmision automatica 09g tf60sn volkswagen jetta bora audi duration. So that if you have must to download pdf atsg manual 09g, in that case you come on to the faithful site. Inspecting the 09g, tf60sn for manual valve bore wear. Valve body inspection when servicing the valve body, pay close attention to the valve bores. Thurston county transmission does things differently. This is a high performance valve body that has been remanufactured by the pros and is available to have upgrades available so you can max out your performance.
With a transfer punch, mark the two holes which need. At this point pull the torx bolts out of the valve body. Pdf merge combinejoin pdf files online for free soda pdf. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61.
Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide. Clutch drums planetaries valve body pump assembly torque converter inhibitor switch fitted. Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. The clutch apply oil opposes the solenoid oil and slows the stroke of the valve in response to clutch fill rate. Introduction 1st printing audi, jetta, passat, march, 2010. A750f automatic transmission automatic transmission system at129 at description the linear solenoid valve slt controls the transmi ssion line pressure for smooth transmission operation based on signals from the throttle position sensor and. Installing the wrong valve body will cause catastrophic failure. In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. The tf60sn is also known as an 09g used in volkswagens and mini coopers, the tf80sc is used. Mini cooper tf60sn transmission repair, rebuild or. Pdf zusammenfugen pdfdateien online kostenlos zu kombinieren.
Introduction 1st printing audi, jetta, passat, march. This walks the manual valve out so you can unhook and hook the manual valve a litte easier. Tr60sn vw 09d 6 speed rwd electronic control vw touareg, porsche cayenne, audi q7 valve body parts cont kit secondary regulator valve requires tool tr60. Use these dimensions to locate and mark two m5 tapped holes. Another reason the valve body failure is the replacement of solenoids which exhausted their performance potential. Turbo action competition cheetah valve bodies provide full manual shifting with extreme, positive shifts for maximum et gains. Tf60sn valve body figure 4 twospool relay valve locations.
Some fluid will run out when you remove the valve body. Jun 07, 2012 today at sunbelt we are testing aw 09gs. Kit valve body gasket without cruise control 1 a440. Aw 09gtf60sn sunbelt valve body builders testing youtube. We reengineer your mini coopers transmission so that it will function the way it should rather than the way it was originally designed. Preliminary, it is required to check the wiring and electrics contacts. Audi, jetta, passat, 09g09m atsg pdf online download. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Box 440 bellows falls, vt 051010440 usa valve kits.
Complete clutch sets free delivery possible on eligible purchases. For most, it seems like something that has to be done by a certified technician, or perhaps a wizard. This transaxle is referred to as the tf60sn, 09g, 09m, 6f21wa and in some. Tf60sn 09g aisin warner tf60sn valve body aisin warner tf60sn valve body vw, audi, mini cooper. In aisin aw tf60sn, tf80sc and tf81sc applications the oil circuit between the clutch control valve and the adjuster is clutch apply oil. Torqueflite a904 automatic transmission valve bodies. Adjusting clutch control valves on aisin fwd 6speeds.
Purchase a rebuilt valve body from a reputable rebuilder. Soda pdf merge tool allows you to combine two or more documents into a single pdf file for free. Ford motor company hasnt produced pictures of this valve body, and hasnt named the valves at the time of this writing figures 1117. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Installation install zip kit parts as shown on diagram of separate quick guide sheet included in this zip kit. Install sonnax valve, ensuring spring seats over valve spring guide. Once you verify this you want to now adjust the manaul valve to the replacement valve body.
The pictures included here are the first to be published. Middle valve body rear cover tf80sc valve body twospool relaysignal valve locations figure 2 c2 relay valve c1 relay valve b1 signal valve main accumulator casting note. A t s g transmission technical manuals 010305 7985 th3254l 010306 6986 th350 010307 6491 th400 010308 8393 th440t4 010309 8286 th700r4. Automatic transmission products, power steering components, air conditioning parts and general spare parts for cars, busses, trucks, railway. A hydraulic system which consists of the control valve body, pressurized by a vane type pump, provides the working pressure needed to operate the friction elements and automatic controls. From my research, good rebuilt or aftermarket valve bodies do not exist. Revmax brings you 09g tf60sn oem updated valve body. Aisin warner tf60sn valve body vw, audi, mini cooper. I the put atf level tube in filled it ran it through the gears with car level and correct temp and could only put 2. This kit also contains the updated torlon check balls, and the small screens found inside some worm tracks. The original design had a tendency to blow out causing the paper material to clog the valve body. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure.
The auxiliary valve body was introduced near the beginning of production for all 1987 and later models. We strongly suggest having this gasket kit handy during anyall of these repairs. They eliminate passing gear linkage and vacuum modulator hookups. In many cases, well use a new valve body, one thats designed to operate without the cross leaking and bore wear. Replacing the valve body will solve 99% of the shifting issues with these transmissions. The transmission of tf60sn61sn has been developed for use with frontwheel cars. It has lots of little parts that are going to get lost if you arent extremely careful. Mar 29, 2015 how to install a transgo tf3 manual valve body kit in a a904 tearing into an automatic transmission can be kind of intimidating. Removing every valve from the valve body will make the valve body easier to inspect. Aisin aw tf60sn, tf80sc, tf81sc spring adjuster kit. Differential 274 273 698b 290 725 793 074 269 278 279 710 207 795 304 759 780 rear cover 730 pinion 274 273 381 698 899 7 276 280 281 712 208 796 074 066 774. A cost effective solution for hard parts procurement.
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